HELLER solutions at Samson

Samson
Fluid technology
4-axis machining centres H

CP 8000 5-axis machining centre for optimised quality and cycle time

The vision was to completely machine even large valves with a nominal diameter of up to DN 300 in just one setup. Given the sizes of the workpieces, those in charge at Samson AG favoured an integrated turning process. The company invested in a HELLER C series 5-axis milling-turning machining centre for milling and turning in one setup.

Task

  • complete machining in just one set-up
  • turning process with defined cutting edge
  • cycle time reduction
  • machining of different part ranges
  • use of bridge mounted tools

Project scope & solution

  • HELLER CP 8000 5-axis machining centre
  • programming with cycles and sub-program technology

Result

  • complete machining in just one set-up
  • tolerances are achieved without a problem
  • cycle times reduced by 15 percent

Customer testimonial

HELLER solutions at Samson: Customer testimonial

Ralf Wockenfuß

Head of Production Technology at Samson

"In recent years, we have driven forward numerous developments together with HELLER and discussed the processes involved. HELLER looks for solutions and the results are just right."

 

More references

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Peter Arnold

Head of Mechanical Manufacturing at Komax

"If you have to deal with 30 pallets containing, at times, up to 50 different clamping points per clamping cube, you need the right tools in the magazine to avoid having to constantly change the tool sets. Our tool count currently stands at 409. Comparable or smaller machines simply do not achieve capacities such as these."

HELLER solutions at Franz Haas Waffelmaschinen: Customer testimonial

Günter Muhr

Managing Director at Franz Haas Waffelmaschinen

"HELLER has exceeded our expectations. Everything went well, the machines run extremely reliably and our throughput times have also measurably reduced."

HELLER solutions at H.P. Kaysser: Customer testimonial

Thomas Kaysser

Managing Director at H.P. Kaysser

"Our experience with HELLER, including Service, has been nothing but positive. We speak the same language, so there was simply no reason to change supplier. The entire team has now identified with the HELLER machining centres – because they deliver what HELLER promises!"

HELLER solutions at Bitzer: Customer testimonial

Frank Brunner

Head of Manufacturing and Production Engineering at Bitzer

"For batch sizes of up to 3 components, the machining centres have to perform reliably as soon as they are switched on, even after scheduled shutdowns. But neither availability nor the required precision presented a major challenge to the H 6000."

HELLER solutions at Engel Austria: Customer testimonial

Gerhard Aigner

Head of Production at Engel Austria

"We consider quality to be fundamental. The tolerances for our core components are between two and three hundredths of a millimetre. That's why we made the conscious decision to go for HELLER machines, which are renowned for their stability."

HELLER solutions at Fette Compacting: Customer testimonial

Nicholas Warnken

Project Manager at Fette Compacting

"Key contributors to these massive savings are fewer setups thanks to the 5th axis and higher achievable cutting parameters. On the other hand, however, it was the overall package, including the automation system and new tool technologies, that was able to optimise the processes in this way".

Komax
Franz Haas Waffelmaschinen
H.P. Kaysser
Bitzer
ENGEL
Fette Compacting

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