HELLER solutions at CMD

[Translate to English (UK):]
Automotive
4-axis machining centres H

High flexibility, in connection to short setting times

CMD Costruzione Motori Diesel S.p.A. is part of the Loncin Group. It is specialized in high engineering process development as prototyping, mechanical parts production and components assembly in automotive sector. It is recognized as a leader company in fine mechanics for engines parts and driveline: engine blocks, cylinder heads, gearboxes, aspiration manifolds, oil cups are only a part of the wide range of products proposed by the company. The company has more than 250 employees and more than 50 CNC machinery of different size.

Task

  • production of different types of pieces with high volumes
  • latest generation machining centres for high performance
  • high flexibility, in connection to short setting times
  • process reliability for high production

Project scope & solution

  • 25 HELLER machining centres from pallet size 400 x 500 mm to 800 x 800 mm
  • 4 and 5 axis machining centres for maximum flexibility
  • specific spindle units for machining of different materials

Result

  • high productivity on installed machines
  • process stability both on the latest generation machines (H series) and on machines installed in the past (MC and MCH series)
  • high machine availability thanks to a close collaboration between the customer's maintenance department and HELLER's technical service

Customer testimonial

[Translate to English (UK):]

Mariano Negri

General Manager CMD

"Our collaboration with HELLER has begun in 2001. After a careful analysis of the solutions available on the market, we have chosen HELLER for the highest warranty and reliability of its machines."

 

More references

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Peter Arnold

Head of Mechanical Manufacturing at Komax

"If you have to deal with 30 pallets containing, at times, up to 50 different clamping points per clamping cube, you need the right tools in the magazine to avoid having to constantly change the tool sets. Our tool count currently stands at 409. Comparable or smaller machines simply do not achieve capacities such as these."

HELLER solutions at Franz Haas Waffelmaschinen: Customer testimonial

Günter Muhr

Managing Director at Franz Haas Waffelmaschinen

"HELLER has exceeded our expectations. Everything went well, the machines run extremely reliably and our throughput times have also measurably reduced."

HELLER solutions at H.P. Kaysser: Customer testimonial

Thomas Kaysser

Managing Director at H.P. Kaysser

"Our experience with HELLER, including Service, has been nothing but positive. We speak the same language, so there was simply no reason to change supplier. The entire team has now identified with the HELLER machining centres – because they deliver what HELLER promises!"

HELLER solutions at Bitzer: Customer testimonial

Frank Brunner

Head of Manufacturing and Production Engineering at Bitzer

"For batch sizes of up to 3 components, the machining centres have to perform reliably as soon as they are switched on, even after scheduled shutdowns. But neither availability nor the required precision presented a major challenge to the H 6000."

HELLER solutions at Engel Austria: Customer testimonial

Gerhard Aigner

Head of Production at Engel Austria

"We consider quality to be fundamental. The tolerances for our core components are between two and three hundredths of a millimetre. That's why we made the conscious decision to go for HELLER machines, which are renowned for their stability."

HELLER solutions at Fette Compacting: Customer testimonial

Nicholas Warnken

Project Manager at Fette Compacting

"Key contributors to these massive savings are fewer setups thanks to the 5th axis and higher achievable cutting parameters. On the other hand, however, it was the overall package, including the automation system and new tool technologies, that was able to optimise the processes in this way".

Komax
Franz Haas Waffelmaschinen
H.P. Kaysser
Bitzer
ENGEL
Fette Compacting

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